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EXPANSION CHAMBER VISUALLY EXPLAINED EXPANSION CHAMBER VISUALLY EXPLAINED
Posted by: DIOSpeedDemon

Video duration: 449 seconds

I am continually trying to get the perfect version of how an expansion chamber piper works. I may make a few of these little videos until I get the right one. This one looks rough and I may not keep it up on the youtube. I hate to practice or prepare for a video too much, because it ruins the spontaineity. I need to find just the right words to explain this expansion chamber effect.RH

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha

TWO-STROKE REED VALVE EXPLAINED TWO-STROKE REED VALVE EXPLAINED
Posted by: DIOSpeedDemon

Video duration: 427 seconds

The reed valve is very important for a high perfomance DIO engine. It must work correctly at idle and at 10,000 rpms. The valve material is of great concern when building these engines.

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha

FINE TUNING THE CYLINDER PORTS DIO FINE TUNING THE CYLINDER PORTS DIO
Posted by: DIOSpeedDemon

Video duration: 394 seconds

I am finishing up my porting job, then I will assemble the engine in full Race Configuration.

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha

MONSTER 50MM STROKER CRANK DIO CASE MONSTER 50MM STROKER CRANK DIO CASE
Posted by: DIOSpeedDemon

Video duration: 160 seconds

THis is one way of aligning the crank to work in the stock case. I used a dremel to widen the crank bore. This engine has AF26 stamped on the transmission cover. I believe that is the European designation of this motor. A special bore tool is available to do this job, though I do not have one or seen one.

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha

TWO STROKE REED VALVE DYNAMICS TWO STROKE REED VALVE DYNAMICS
Posted by: DIOSpeedDemon

Video duration: 495 seconds

This video is for Scott, my GOOD MATE down under. I explain further my take on reed valve operations and why they are so important for high performance DIO or JOG engines.

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha

Honda Elite DIO VISION 50 Race clutch + variator tear-down Honda Elite DIO VISION 50 Race clutch + variator tear-down
Posted by: DIOSpeedDemon

Video duration: 211 seconds

clutch and variator and belt are put back together.d

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha

CYLINDER SQUISH BAND CLEARANCE CHECK CYLINDER SQUISH BAND CLEARANCE CHECK
Posted by: DIOSpeedDemon

Video duration: 414 seconds

A proper squish clearance can give your motor 10% more power. Most aftermarket cylinder kits are not made to this close tolerance of 0.6-0.8mm proper piston clearance. We check the squish band clearance and usually have to close the gap from .18 -.13mm down to .8mm gap for proper squish band function to work properly.

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha

OPENING THE INTAKE PORTS BY 10% OPENING THE INTAKE PORTS BY 10%
Posted by: DIOSpeedDemon

Video duration: 383 seconds

I am enlarging the aluminum crankase intake ports by 10% to see if it will increase performance at FULL POWER.

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha

DIO INTAKE PORT MATCHING DIO INTAKE PORT MATCHING
Posted by: DIOSpeedDemon

Video duration: 366 seconds

A 700 HorsePower LS6 SuperCharged 68' SS Camaro with my 427 Cubic Inch Mill and dio port matching, all in one video. Intake ports are matched now and the next step is to polish the Interior crank case for smooth air flow and fit the SuperCRank and piston.

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha

HomeMade Water Injection Kit For my TWO STROKE MOTOR HomeMade Water Injection Kit For my TWO STROKE MOTOR
Posted by: DIOSpeedDemon

Video duration: 514 seconds

This video has very little music and is in expanded form.

Related: dio, home, injection, kit, made, racing, scooter, stroke, two, water

HONDA ELITE REAR DRUM BRAKE REPLACE AND ADJUST HONDA ELITE REAR DRUM BRAKE REPLACE AND ADJUST
Posted by: DIOSpeedDemon

Video duration: 599 seconds

DRUM BRAKES ON A MOPED ARE EASY TO ADJUST AND REPLACE.= OR TO CLEAN. JUST WATCH!!! This is a video showing the my definition of moped drum brake dynamics and how to get to them, clean them up , replace and or adjust. Disc brakes are more complicated and are extremely more effective at stopping power. That will be another video.RH

Related: 50, adjusting, aerox, apriilia, brakes, dio, drum, elite, honda, jog, moped, on, race, scooter, stroke, stroker, tuning, two, visi, yamaha

Racing Variator weight Replacement #1 Racing Variator weight Replacement #1
Posted by: DIOSpeedDemon

Video duration: 158 seconds

This is replacing worn, squared off variator weights that have to be done periodically in a racing variator.

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha

Honda Elite 50 with BIG BRASS BALLS.. Honda Elite 50 with BIG BRASS BALLS..
Posted by: DIOSpeedDemon

Video duration: 179 seconds

This is what a mean sounding Honda 50 should sound like. This is the engine I used in speed run trial videos. I have a number of engines but this is my favorite. RH

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha

carb cleaning #1 carb cleaning #1
Posted by: DIOSpeedDemon

Video duration: 184 seconds

POVILAS , a friend of mine, asked me to do a carb cleaning video.

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha

Alternator, FlyWheel, and Starter Installed Alternator, FlyWheel, and Starter Installed
Posted by: DIOSpeedDemon

Video duration: 288 seconds

This is the next step for installing Dio 120cc MONSTER ENGINE Electronics for power generation to battery and spark plug. Keep all parts clean and free of oil. Use blue loctite on 14mm Crankshaft bolt. Detailed reed valve assembly will be next on the video list. The motor is coming together nicely and should work great.

Related: 50, alternator, dio, elite, flywheel, honda, jog, motorcycle, porting, racing, scooter, stroke, stroker, tuning, two, vision, yamaha

carb cleaning #2 carb cleaning #2
Posted by: DIOSpeedDemon

Video duration: 119 seconds

CARB CLEANING

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha

FIRING UP THE NEW STROKER MONSTER FIRING UP THE NEW STROKER MONSTER
Posted by: DIOSpeedDemon

Video duration: 133 seconds

This is the watercooled stroker starting and idling. New exhaust sounds muffled and quiet until broken in, then the true low snap sounds come in. I am trying 20:1 premix with belray oil according to Dans two stroke site. The guy has good advice and I am always learning. More videos to come. I may be 45 but I will always be 20 in my mind. I just love my little Honda elite.

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha

ZTR CLUTCH COMPRESSOR EVALUATED UNDER REAL WORLD CONDITIONS ZTR CLUTCH COMPRESSOR EVALUATED UNDER REAL WORLD CONDITIONS
Posted by: DIOSpeedDemon

Video duration: 627 seconds

This ingenius tool is put thru my rigorous testing method while I fully explain how clutch springs work and why this compressor is invaluable to a moped or scooter racer.

Related: 50, clutch, compressor, dio, elite, high, honda, moped, performance, racing, scooter, stroker, tool, tuning, ztr

Honda Dio Cylinder Porting Simplified Honda Dio Cylinder Porting Simplified
Posted by: DIOSpeedDemon

Video duration: 154 seconds

This is my quest to make my dio engine more efficient, creating more horsepower. I will map the port timing , blueprint the engine and explain it in laymans terms, as I go along. I have never done this before , so it will make a good winter project.

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha

70 MPH RACING Gears  Installation 1 70 MPH RACING Gears Installation 1
Posted by: DIOSpeedDemon

Video duration: 100 seconds

110 Kilometer Per Hour. Step by step installation of Racing drive shaft and secondary gear to increase top speed of Honda Dio, Immensely. If I can do this one handed- My friends around the world, you can easily do it with two hands. Racing gears are already in the motor. Stock gears are on the table. I will remove the racing gears, then re-install them to show you how I do it.

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha

Honda 50 ELite Secret Engine Building facility = part 2 Honda 50 ELite Secret Engine Building facility = part 2
Posted by: DIOSpeedDemon

Video duration: 170 seconds

My shop

Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha