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EXPANSION CHAMBER VISUALLY EXPLAINED Posted by: DIOSpeedDemon
Video duration: 449 seconds I am continually trying to get the perfect version of how an expansion chamber piper works. I may make a few of these little videos until I get the right one. This one looks rough and I may not keep it up on the youtube. I hate to practice or prepare for a video too much, because it ruins the spontaineity. I need to find just the right words to explain this expansion chamber effect.RH Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
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TWO-STROKE REED VALVE EXPLAINED Posted by: DIOSpeedDemon
Video duration: 427 seconds The reed valve is very important for a high perfomance DIO engine. It must work correctly at idle and at 10,000 rpms. The valve material is of great concern when building these engines. Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
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FINE TUNING THE CYLINDER PORTS DIO Posted by: DIOSpeedDemon
Video duration: 394 seconds I am finishing up my porting job, then I will assemble the engine in full Race Configuration. Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
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MONSTER 50MM STROKER CRANK DIO CASE Posted by: DIOSpeedDemon
Video duration: 160 seconds THis is one way of aligning the crank to work in the stock case. I used a dremel to widen the crank bore. This engine has AF26 stamped on the transmission cover. I believe that is the European designation of this motor. A special bore tool is available to do this job, though I do not have one or seen one. Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
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TWO STROKE REED VALVE DYNAMICS Posted by: DIOSpeedDemon
Video duration: 495 seconds This video is for Scott, my GOOD MATE down under. I explain further my take on reed valve operations and why they are so important for high performance DIO or JOG engines. Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
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OPENING THE INTAKE PORTS BY 10% Posted by: DIOSpeedDemon
Video duration: 383 seconds I am enlarging the aluminum crankase intake ports by 10% to see if it will increase performance at FULL POWER. Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
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CYLINDER SQUISH BAND CLEARANCE CHECK Posted by: DIOSpeedDemon
Video duration: 414 seconds A proper squish clearance can give your motor 10% more power. Most aftermarket cylinder kits are not made to this close tolerance of 0.6-0.8mm proper piston clearance. We check the squish band clearance and usually have to close the gap from .18 -.13mm down to .8mm gap for proper squish band function to work properly. Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
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Honda Elite DIO VISION 50 Race clutch + variator tear-down Posted by: DIOSpeedDemon
Video duration: 211 seconds clutch and variator and belt are put back together.d Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
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DIO INTAKE PORT MATCHING Posted by: DIOSpeedDemon
Video duration: 366 seconds A 700 HorsePower LS6 SuperCharged 68' SS Camaro with my 427 Cubic Inch Mill and dio port matching, all in one video. Intake ports are matched now and the next step is to polish the Interior crank case for smooth air flow and fit the SuperCRank and piston. Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
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FINAL FITTING OF 52.5 X 54 MM ENGINE ASSEMBLY Posted by: DIOSpeedDemon
Video duration: 599 seconds This dry run has produced a couple of unseen problems that I did not intend. Big Rod End is slightly rubbing and crank galley has to be slightly re-worked. I am running out of useable aluminum to mate the cases for an air tight fit. Every thing is going remarkably well so far. If this motor fires up, it will be Damn Loud. THe Louder, THe Ruder, the BETTER. Sorry about the cussing. RH Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
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HomeMade Water Injection Kit For my TWO STROKE MOTOR Posted by: DIOSpeedDemon
Video duration: 514 seconds This video has very little music and is in expanded form. Related: dio, home, injection, kit, made, racing, scooter, stroke, two, water |
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Racing Variator weight Replacement #1 Posted by: DIOSpeedDemon
Video duration: 158 seconds This is replacing worn, squared off variator weights that have to be done periodically in a racing variator. Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
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Honda Elite 50 with BIG BRASS BALLS.. Posted by: DIOSpeedDemon
Video duration: 179 seconds This is what a mean sounding Honda 50 should sound like. This is the engine I used in speed run trial videos. I have a number of engines but this is my favorite. RH Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
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carb cleaning #1 Posted by: DIOSpeedDemon
Video duration: 184 seconds POVILAS , a friend of mine, asked me to do a carb cleaning video. Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
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Alternator, FlyWheel, and Starter Installed Posted by: DIOSpeedDemon
Video duration: 288 seconds This is the next step for installing Dio 120cc MONSTER ENGINE Electronics for power generation to battery and spark plug. Keep all parts clean and free of oil. Use blue loctite on 14mm Crankshaft bolt. Detailed reed valve assembly will be next on the video list. The motor is coming together nicely and should work great. Related: 50, alternator, dio, elite, flywheel, honda, jog, motorcycle, porting, racing, scooter, stroke, stroker, tuning, two, vision, yamaha |
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Honda Dio Cylinder Porting Simplified Posted by: DIOSpeedDemon
Video duration: 154 seconds This is my quest to make my dio engine more efficient, creating more horsepower. I will map the port timing , blueprint the engine and explain it in laymans terms, as I go along. I have never done this before , so it will make a good winter project. Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
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FIRING UP THE NEW STROKER MONSTER Posted by: DIOSpeedDemon
Video duration: 133 seconds This is the watercooled stroker starting and idling. New exhaust sounds muffled and quiet until broken in, then the true low snap sounds come in. I am trying 20:1 premix with belray oil according to Dans two stroke site. The guy has good advice and I am always learning. More videos to come. I may be 45 but I will always be 20 in my mind. I just love my little Honda elite. Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
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ZTR CLUTCH COMPRESSOR EVALUATED UNDER REAL WORLD CONDITIONS Posted by: DIOSpeedDemon
Video duration: 627 seconds This ingenius tool is put thru my rigorous testing method while I fully explain how clutch springs work and why this compressor is invaluable to a moped or scooter racer. Related: 50, clutch, compressor, dio, elite, high, honda, moped, performance, racing, scooter, stroker, tool, tuning, ztr |
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carb cleaning #2 Posted by: DIOSpeedDemon
Video duration: 119 seconds CARB CLEANING Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
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70 MPH RACING Gears Installation 1 Posted by: DIOSpeedDemon
Video duration: 100 seconds 110 Kilometer Per Hour. Step by step installation of Racing drive shaft and secondary gear to increase top speed of Honda Dio, Immensely. If I can do this one handed- My friends around the world, you can easily do it with two hands. Racing gears are already in the motor. Stock gears are on the table. I will remove the racing gears, then re-install them to show you how I do it. Related: 50, aerox, apriilia, dio, elite, honda, jog, porting, race, scooter, stroke, stroker, tuning, two, vision, yamaha |
